“QUALITY NEVER COMES BY CHANCE ”
In Jewellery dies, the sheet thickness used in cutting span from 0.1mm to 1mm, so tight fit in punch & die assembly is very important to avoid burr on Job. Maintaining the tight fit between punch and cavity with several curves is really a challenge in the production process between 5 machines. * Wire Diameter:
As we know, in reusable wire machines wire on drum lasts for 3 days (max) which reduces in Dia 0.01mm every day. Our Practice:
Gauge of wire is checked thrice a day (by 1 Micron digital Mitutoyo Micrometer) and do not use wire after the 3rd day. * Carbide wearing:
Due to the hardness of molybdenum wire carbide stud wears faster, which leads to an improper power supply in EDM process. Our Practice:
Carbide studs are checked every day. * Carbon & emery accumulation in Coolant:
Excess accumulation of carbon and emery leads to excess sparking and poor surface finish.Our Practice:
Use of magnet rods and steel filters and clean it daily to keep the coolant clean.
In this way, we compete in the market by our quality. The following page contains the sample images (in 1:1) of our dies made 100% in-house.
We, humbly request you to consider us and provide a test order